Daikin FTY25CMA Wartungshandbuch

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TR02-14
(2002.11.00200)NK
$5,00
DAIKIN CONTAINER
LXE10E-A14
LXE10E-A15
TR 02-14
Marine type
Container Refrigeration Unit
Service Manual
Head Office. Umeda Center Bldg., 4-12, Nakazakinishi 2-chome, Kita-ku, Osaka, 530-8323 Japan.
Tel: 06-6373-4338
Fax: 03-6373-7297
Tokyo Office. Tokyo Opera City Tower 12F. 3-20-2 Nishi-Shinjuku, Shinjuku-ku, Tokyo 163-1412, Japan.
Tel: 03-5353-7860
Fax: 03-5353-7913
Marine type Container Refrigeration Unit Service Manual LXE10E-A14
LXE10E-A15
Seitenansicht 0
1 2 3 4 5 6 ... 160 161

Inhaltsverzeichnis

Seite 1 - LXE10E-A15

TR02-14(2002.11.00200)NK$5,00DAIKIN CONTAINERLXE10E-A14LXE10E-A15TR 02-14Marine typeContainer Refrigeration UnitService ManualHead Office. Umeda Cent

Seite 2

1-11. Introduction1.1 OPERATION RANGEUse the units within the following range.1.2 BASIC NAMES OF COMPONENTSAmbient temperature rangeInside temperature

Seite 3 - CONTENTS

3-663.10.2.3 H-code=The alarm is displayed when the control temperature does not decrease by 3˚C or moreevery 4 hours during pull-down operation.H00

Seite 4 - SAFETY PRECAUTIONS

3-67=The alarm is displayed when the control air temperature is out of "in-range" and defrostingwas performed three times while the control

Seite 5

3-683.10.2.4 d-code:The d-code shows the current operation state of the unit.Example d101:• This code "d101" will be displayed when the tota

Seite 6 - Quick-lock lever

3-693.11 Communication modemDECOS 3 c controller has function to transmit operation data through power line, if slave modem(Optional) is provided in c

Seite 7

4-14. Service and maintenance4.1 Main components andmaintenance4.1.1 Scroll compressorThe compressor is of a hermetic scroll typewith the built-in mot

Seite 8 - Moisture Moisture

4-2(3) Procedure for removing refrigerant oil aftercompressor replacement™When the compressor is replaced, remove theexcess refrigerant oil in the fol

Seite 9

4-3● Replacement of fusible plugIf pressure rises abnormally in the refrigerationcircuit, the fusible plug is automaticallyactivated, so, thoroughly c

Seite 10 - 1. Introduction

Color ConclusionGreen DryYellow Wet (moisture entered)4-44.1.4 DrierThe drier automatically absorbs moisture inthe refrigerant while it is circulated.

Seite 11 - REFRIGERATION UNIT

4-54.1.6 Electronic expansion valve● Model Coil : EBM-MD12DM-1Body : EDM-B804DM-1This unit adopts an electronic expansion valve.The electronic expan

Seite 12

4-64.1.7 Suction modulation valveThe flow rate of suction gas is controlledbetween 3 to 100% by a stepping motor inorder to conduct capacity control o

Seite 13 - Power plug

11-21.3 BASIC OPERATION OFREFRIGERATION UNITOperate the unit by the followingprocedure.1.3.1 Starting operation(1) Make sure that power to the unit is

Seite 14

4-74.1.8 Solenoid valveTwo kinds of solenoid valves are employed forthe unit.Coil is common and replacement procedure isalso almost the same for all t

Seite 15 - 2. General description

4-8(1) Replacing the coilq Remove the lead wire connector from the insideof the control box, and cut and recover the bindingband which fastens the lea

Seite 16 - 2.2 Names of components

4-94.1.10 Check valve● Model LCV(B)5(1) Replacement procedureq Remove the pipe clamp which fixes thecheck valve, then heat up the valve todisconnect t

Seite 17 - 2.2.2 Inside

CAUTIONDo not expose the low pressuretransducer to hot air of a dryer forexcess time.Otherwise, the transducer may bedamaged.4-104.1.12 Low pressure t

Seite 18 - ●Inside of the control box

4-114.1.14 Temperature sensor(1) Sensor calibration● Supply and Return air sensor(SS/RS/DSS/DRS)q Prepare the ice bathw Cut the binding of each sensor

Seite 19

4-12(2) Replacementq Switch off the unit and disconnect powercablew Disconnect the cable of the defective sensoron the terminal board. Replace the sen

Seite 20

CAUTIONApply the locking agent on thescrews of the fan to prevent fromloosening. Otherwise, fan may dropfrom the motor.Evaporator CondenserModel Prope

Seite 21

Name ContentCurrentmeasurementAC 0 to 50A(CT1, CT2)(50/60Hz)Voltage measurementAC 150 to 600V(PT1, PT2)(50/60Hz)CompressorUnit with 400V only : 26.0Ao

Seite 22

4-15(3) Replacement procedure(2-3) Removal of mounting plateCheck the following table to see if the mounting plate should be removed. If the mounting

Seite 23 - 2.5.1 Frozen mode

4-16CAUTION1. Use the pressure indicating functionof the controller to check the workingpressure as much as possibleinstead of using the gauge manifol

Seite 24 - Receiver

CAUTIONKeep the ventilation closed duringtransportation of the frozen cargo.(2) Adjust the ventilation.Adjust the opening of the ventilation !0accordi

Seite 25

4-17●Caution on the service workqBe sure not to bend the refrigerant pipewhen pushing the quick joint duringconnection work.wIf the installation fails

Seite 26 - RECEIVER

4-184.4.3 Automatic pump downAn automatic pump down system is applied to the unit to prevent the unit from extra decrease of lowpressure due to pump d

Seite 27 - 2.5.3 Defrosting mode

4-19(2) Automatic pump down operationOnce the automatic pump down is started, all of the service works from refrigerant collection intothe receiver,

Seite 28 - Defrosting operation

4-204.4.4 Refrigerant Recovery and Charge(1) Schematic diagramService workService portRemarksPressure CheckHigh pressurewqRefrigerant recoveryand char

Seite 29

4-21(4) Refrigerant recoveryThere are two methods of refrigerantrecovery; i.e. one is collecting the refrigerantpurged in a cylinder and the other isc

Seite 30 - 2.5.4 Common control

4-22(5) Vacuum-dehydrating, andrefrigerant/refrigerant oil chargingIf all the refrigerant has leaked out and air isintermixed in the refrigeration cir

Seite 31 - Common control

4-23(b) Cylinder weight recordingPlace a refrigerant cylinder on theweighing scale, and record the weight ofthe cylinder.(c) Charging of liquid refrig

Seite 32

4-24RequiredvaccumdegreeFreezingpointAmbienttemperaturerange–20 –1001020304050607080Temperaturte (°C)0601602603604605606606706806907007107207307407557

Seite 33

4-25qVacuum-dehydrating (first time) ... 2 hourswVacuum-breaking (first time)Nitrogen gas is pressurized to 0.5kg/cm2from the service port on suctio

Seite 34

5-15. Optional Devices5.1 USDA transportationIf USDA receptacles and sensors (Optional) are provided to the unit, the unit can take USDAtransportation

Seite 35 - 3. ELECTRONIC CONTROLLER

1-4!6!8(3) Connect the power plug to the power supply.Insert the plug !6 suited to the power sourcevoltage, and fasten the plug firmly.(4) Turn on the

Seite 36

5-2●USDA sensor (Optional ; type 1)Connect to receptacle●An example of installation of USDA receptacle inside789USDA sensor receptaclesCargo temperatu

Seite 37 - Operation key

6-16. TROUBLESHOOTING6.1 Refrigeration system and electrical systemIf the unit does not work properly, refer to the following table to find causes of

Seite 38 - IN RANGE

StateMalfunction occurrenceAbnormal point Possible causeC.Condenser fan rotates,q Activation of  Short circuit of condenser fan motorbut evaporator

Seite 39

6-3StateMalfunction occurrenceAbnormal point Possible causeE. Defrosting is operated qNo trouble with the unitExcessive amount of moisture in cargofr

Seite 40 - 3.3 Operation procedure

Alarm codeContent Possible causeF101The high-pressure switch (HPS)Discharge pressure regulation valve is defective.activates within 30 seconds Check v

Seite 41

6-5Alarm codeContent Possible causeE103 Compressor thermal protector Shortage of refrigerant amount Refrigerant leakage(CTP) activates. Injection sol

Seite 42 - ※6. Sensor indication mode

6-6Alarm codeContent Possible causeE201 Pump-down does not end Injection solenoid valve does Wrong wiringwithin 60 seconds. not close. Coil burned o

Seite 43 - LED display and LCD display

6-7Alarm code Content Possible causeE407 Evaporator inlet sensor (EIS) Line breakagemalfunction Short circuitWrong wiringCPU board malfunctionE409 Eva

Seite 44 - 2. OPERATION SETTING MODE

6-86.3 Troubleshooting for automatic PTI (J-code)Step Content AlarmcodeConclusion Possible cause Check methodP00 Basic data record Noindication No jud

Seite 45 - 3. BATTERY MODE

6-9Note :"Same as normal operation" means that it is same as judgement, countermeasure and check method atnormal operation.Step Content Alar

Seite 46 - MODE OPERATION

1-51.3.2 Checking during operation1. Check the compressor, fan, pipes, etc. for abnormal noise and vibration.2. Check the refrigerant for shortage. 3.

Seite 47

6-10Set point temperature 5˚CSet temperature 0˚CSet temperature 0˚C6.4 Diagnosis based on the recording chartOccurrence read out from the recording ch

Seite 48 - #c. Refer to page

6-11Set temperature 0˚COccurrence read out from the recording chartThough the temperature record is normal, thetemperature rapidly rises.Abnormal cont

Seite 49

6-12Set point temperature 0˚COccurrence read out from the recording chartWhen defrosting, the inside temperaturetemporarily drops.Abnormal content and

Seite 50 - Humidity set

6-136.5 Emergency operation6.5.1 Emergency operation of controllerIn case of the controller malfunction, emergency operation can be executed by using

Seite 51

6-146.5.2 Short circuit operation of controllerInterrupt power supply for controller on the terminal board in control box, while operate thedevices re

Seite 52

(2) Heating operation1. Disconnect the power supply connector CN5 (red connector).2. Remove short circuit connector on the back of CPU/IO board case.3

Seite 53

6-161. Remove the coil.2. Set the emergency cap on the electronic expansion valve body.3. Fully close the electronic expansion valve by turning the mi

Seite 54

6-176.5.4 Emergency operation of suction modulation valve:In case of emergency, there are two ways to open the suction modulating valve manually.It is

Seite 55

6-186.5.5 Automatic Back up for supply / return air temperature sensorsWhen the unit is equipped with the data recorder sensors, the following emergen

Seite 56

7-17. APPENDIX7.1 Standard tightening torques for boltsBolt size Main partTightening torqueN  m kgf  cm lbf  ftM4 Small parts 1.6 16 1.2M5 Solenoid

Seite 57

2-12. General description2.1 Main specificationsModelItemLXE10ECondenser cooling system Air cooled typeControllerDECOS3CPower supply AC 3-phase 380V/

Seite 58

7-27.4 HFC134a, temperature - vapor pressure characteristics tableTemperature Vapor pressure Temperature Vapor pressure°C kPa kg/cm2 G °C kPa kg/cm2

Seite 59

7-37.5 Temperature sensor characteristics table(SS/RS/DSS/DRS/RSS/RRS/EIS/EOS/SGS/AMBS) Temperature(°C) Temperature(°F) Resistance(kΩ) Temperature(°C)

Seite 60 - record

Pressure Out put(kPa  G) (V)– 500 – 1.03– 400 – 0.72– 300 – 0.42– 200 – 0.11– 100 0.190 0.50100 0.81200 1.11300 1.42400 1.72500 2.03600 2.34700 2.648

Seite 61 - 3.3.3 Setting flow chart

7-57.9 Piping diagram●LXE10EHEAT EXCHANGEREVSERVICE PORT (HIGH)(QUICK JOINT TYPE)SERVICE PORT (HIGH)(QUICK JOINT TYPE)SERVICE PORT (HIGH)(QUICK JOINT

Seite 62 - Controller initial setting

7-6Pilot lamp Color Operating conditionCOMP. Green The compressor is runningDEFROST Red The unit is under defrosting operationIN RANGE OrangeThe insid

Seite 63

7-77.11 Fuse protection tableProtection of: Wiring diagram:Fuse 1 (250V, 10A) • High pressure switch (HPS)• Compressor contactor (CC)• Evaporator fan

Seite 64

7.12 Schematic wiring diagram●LXE10E-A14LXE10E-A157-8

Seite 65

7.13 Stereoscopic wiring diagram●LXE10E-A14LXE10E-A157-9Notes for wiringUL1015 AWG10 (5.5 mm ):UL1015 AWG16 (1.25mm ):-C- line between terminals rep

Seite 66 - Key operation to enter/exit

AAir cooled condenser 1-1, 2-2, 4-3Air ventilator 1-1, 1-3, 2-2Alarm list* controller 3-36, 6-4* d-code 3-64, 3-68* H-code 3-64, 3-66, 3-67* P-code 3-

Seite 67

(Humidity)* Setting 3-15, 3-31II/O board 2-4Initial setting 3-48Injection control 2-18Injection solenoid valve (ISV) 2-2, 4-7In-range control 2-18JJ-c

Seite 68

2-22.2 Names of components2.2.1 Outside●LXE10Eq Access panelw Thermometer check port (Return air)e Condenser fan motor (CFM)r Hot-gas solenoid valve (

Seite 69

(Setting)* Controller time 3-35* Data recorder sensor ON/OFF 3-30* D-codes 3-33, 3-34* Defrost 3-10, 3-11, 3-14* De-humidification 3-15, 3-31* Evapora

Seite 70 - 3.4.1 Alarm list

TR02-14(2002.11.00200)NK$5,00DAIKIN CONTAINERLXE10E-A14LXE10E-A15TR 02-14Marine typeContainer Refrigeration UnitService ManualHead Office. Umeda Cent

Seite 71

2-32.2.2 Inside●LXE10Eq Evaporator fan motor (EFM)w Evaporatore Supply air temperature sensor (SS)Data recorder supply air temperature sensor (DSS)Rec

Seite 72

2-42.2.3 Control boxq Controller operation panel (EC3, 4)w MANUAL DEFROST key e UNIT ON/OFF keyr Phase correction contactor (PCC1,2)t Magnetic contact

Seite 73 - 3.5 Battery

2-5Device name Actuation Set point Detection method SymbolHigh-pressure switch OFF 2400kPa (24.47kg/cm2) High-pressure switch HPSON 1900kPa (19.37kg/c

Seite 74 - (Battery fixing plate)

1Please read the contents of this manual prior to operation of the unit.This booklet will provide you with the minimum necessary informationrequired t

Seite 75

2-62.4 Operating pressure and running current●Chilled mode Inside : 0°C (32°F) Power supply : 400V / 60Hz78910111213141516(kPa)(kPa)(˚C)(F) (kg

Seite 76 - 3.6.1 Data logging

2-7●Frozen mode Inside: –18˚C (–0.4˚F) Power supply: 400V, 60Hz78910111213141516(kPa)(kPa)(˚C)(F) (kg/cm2)Ambient temperature ˚C (˚F)0510152025303

Seite 77 - 3.6.2 SOFTWARE CONFIGURATION

2-82.5 OPERATION MODES AND CONTROLThere are two main types of operation modes: the cargo cooling control mode and the unitinspection mode.The cargo co

Seite 78

Solenoid valveMagneticcontactor2-92.5.1 Frozen modeControl state transition and common controlComponent name Thermostat ON Pump down Thermostat OFFCom

Seite 79

2-10(1) Set point temperature and control sensorWhen the set point temperature (referred to as SP hereafter) is –10.1˚C(+13.8˚F) or lower, thecompres

Seite 80 - 3.8.1 Controller replacement

Component name Pull-downCapacityHeat-upOvercoolcontrol protectionCompressor CC ON ON ON OFFEvaporator fan. High speed EFH ON ON ON ONEvaporator fan. L

Seite 81

2-12(1) Set point temperature and control sensor™Chilled operationWhen the set point temperature is –2.9˚C (+26.8˚F) or higher, the suction modulating

Seite 82 - Key operation

2-132.5.3 Defrosting modeStart defrostingIs terminatingcondition OK?●Defrost lamp (red) ON●Pump downDefrosting rangeDefrosting lamp (red) OFFReturn to

Seite 83

2-14Defrosting operation(1) Defrosting systemA hot-gas defrost system is adopted in the units; i.e. the high temperature and high pressure refrigerant

Seite 84 - 3.9.1 Inspection item

2-15ReleaseCharge(4) Defrosting terminationDefrosting will be terminated when any one of the following three conditions is satisfied.qThe below figure

Seite 85

CONTENTS3.10 Chartless function ...3-623.10.1 Chart indication mode ...3-623.10.2 Chartless cod

Seite 86

Partialfrozen2-162.5.4 Common controlThe following are controlled in different operation modes. (For the details, refer to the following pages.)Contro

Seite 87

2-17Common controlA : Compressor ON/OFF controlWhen the control temperature reaches the set temperature or lower, the compressor is stopped.When the c

Seite 88 - <Operation procedure>

2-18F : Injection controlIn order to decrease the discharge gas temperature, inject liquid refrigerant into the suction pipe.• During normal compresso

Seite 89 - 3.9.2.2 Short PTI (S.PTI)

2-19J : Charge and release controlCharge control or release control is executed to maintain the heating capacity optimum in defrostingand heating oper

Seite 90 - 3.9.2.3 Full PTI (F.PTI)

2-20N : Bulb mode ※If reheat coil and humidity sensor (Optional) is equipped:For bulb transportation, bulb mode is provided as below. To execute bulb

Seite 91

3-13. ELECTRONIC CONTROLLER3.1 Function table●DECOS 3c (Daikin Electronic Controller Operation System)(Note) [PC]: Functions using personal computerNo

Seite 92

3-2No. Function division Function DECOS3b5 Self-diagnosis and • Open-phase running ✓automatic back-up • Over current running ✓• CPU and peripheral dev

Seite 93

3-33.2 BASIC OPERATION OF ELECTRONIC CONTROLLER3.2.1 Control panelName and function of each componentsqtyuiwero!0Operation key312b– 12 – 10 – 8 – 6 –

Seite 94 - MANUAL CHECK SELECTION MODE

3-4SETSDOWNENTER/ESCSELECTCHART●UP keyTo select the item to be set inthe selected mode.●DOWN keyTo select the item to be set inthe selected mode.●ENTE

Seite 95 - CALIBRATION

3-5qPress the MANUAL DEFROST key.wSelect "ON" indicated on the LED display using the key or thekey, and press the key to determine the set

Seite 96 - 3.10. CHARTLESS FUNCTION

PAK-61JC PAK-61JCPAK-61JCB4P–VHB4P–VHFUSEB3PSVHRAÅ|H341TDB5P-VH35JPAK-Always turn off the main power supply to the facility before disconnecting the p

Seite 97 - Trend indication Condition

3-63.3 Operation procedure3.3.1 Operation procedure flow chartSSMI/O ON I/O OFFSI/O: Unit On / Off key : S key : Select key : Enter key: MODE key

Seite 98

3-7Check on settings and operation conditions※1. Current indication mode (indication of operation conditions)P 3-9Indicates the unit operation conditi

Seite 99

3-8Indication of detailed data alarm and PTI●Return air temperature (RS)●Pulp temperature (USDA #1, #2, #3)●Cargo temperature (CTS)●Data recorder supp

Seite 100 - 3.10.2.3 H-code

3.3.2 Mode operation procedure1. CURRENT (Operation state) INDICATION MODESupply air temperature (SS), return air temperature (RS), defrosting interva

Seite 101 - DSS–SS > 2˚C→ H006

2. OPERATION SETTING MODEControl temperature, defrosting interval, and control humidity (optional) can be set.3-10CURRENT (Operationstate) INDICATION

Seite 102 - 3.10.2.4 d-code:

3-113. BATTERY MODEPOWER OFFSCONTROL TEMPERATURE DISPLAYSCONTROL HUMIDITY SETTING(optional)SRETURN AIR TEMPERATURE DISPLAYSSUPPLY AIR TEMPERATURE DISP

Seite 103 - 3.11 Communication modem

3-124. MODE OPERATIONPress the key in current indication mode to go to MODE operation.In mode operation, the following settings/operations are availab

Seite 104 - 4. Service and maintenance

3-135. Dehumidification mode settingDehumidification mode can be executed in this mode (M. Dehumidification mode control in 2.5.4).When "Dehumidi

Seite 105 - Excess oil

3-14Setting item LED panel LCD panel Setting method–– –– ––OFF, 11, 12, 13, 14, 15unit: kVAG-SET Select the energysaving set point byusing or key,and

Seite 106 - 4.1.3 Fusible plug

3-15Setting item LED panel LCD panel Setting methodON, OFF Hu Select desired settingby or key, thenpress key.95% RH~60% RH Shu Select desired settingb

Seite 107 - 4.1.4 Drier

Do not touch the condenser fan while power to theunit is ON.Before removing the condenser fan cover, turn off thecircuit breaker and disconnect the po

Seite 108

3-16Setting item LED panel LCD panel Setting method95% RH~60% RH Shu Select desired settingby key or key,then press key todetermine.H-L, H, L FAN Sel

Seite 109 - 1. Replacing the coil

3-175. LED display LIGHT-OFF MODEThe controller LED display is turned off with this mode.※ Activation of the panel (LED) lighting off mode.To activate

Seite 110 - 2. Replacement of body

6. SENSOR INDICATION MODEEach sensor value, the modulating valve (MV) opening, and the electronic expansion valve (EV)opening can be checked. The foll

Seite 111 - Protection cap

3-196. SENSOR INDICATION MODE (continued)LED: The control temperature is displayed.LCD: The compressor running current is displayed.The display read

Seite 112 - 4.1.10 Check valve

3-20LED: The control temperature is displayed.LCD: The pulp temperature is displayed.The display reads: " US C".(In ˚C or ˚F.)LED: The con

Seite 113

3-217. TEMPERATURE RECORD SCROLL MODEThe control sensor value record is shown in sequence (scroll) starting with the latest data. The latestcontrol te

Seite 114 - 4.1.14 Temperature sensor

3-22Temperature record scroll functionThe control sensor value record for the last 7 days is displayed in sequence (scroll) beginning with thelatest o

Seite 115

3-23● Example of TEMPERATURE RECORD SCROLL INDICATION MODE※ It is assumed that the control temperature is the supply air temperature (SS) and the logg

Seite 116 - 4.2 Fan and fan motor

3-248. ALARM RECORD SCROLL MODEThe alarm record is shown in sequence (scroll) starting with the latest data. The latest alarms for amaximum of 7 days

Seite 117 - 4.3 PT and CT board (EC9756)

3-25Alarm record scroll functionThe alarms detected over the last 7 days are displayed on the controller which scrolls through them atthe rate of one

Seite 118

5CAUTIONBefore starting the unit, run the generator.Securely close the control box cover.Otherwise, it will allow water entry.Quick-lock leverControl

Seite 119 - (SAE quick joints)

3-269. PTI RECORD SCROLL MODEThe record is shown in sequence (scroll) starting with the latest data. <Mode selection procedure>PTI record scrol

Seite 120 - Compound gauge

3-27I/O ONI/OPower OFFUnit OFFAll lights on(for 3 sec.)Preparation(for 18 sec.)Circuit Breaker ONCircuit Breaker OFFafter setting change( OFF

Seite 121 - Pump down operation

3-28Controller initial setting※10. Optional function modeP 3-29●USDA sensor setting※11. Basic function setting modeP 3-30P 3-31●Controller type●Loggin

Seite 122

3-2910. OPTIONAL FUNCTION SETTING MODE<Key operation to enter/exit>I/O ON I/O OFFI/OPower OFFUnit OFFAll indicationlights on(for 3 sec.)Star

Seite 123

3-3011. BASIC FUNCTION SETTING MODE<Key operation to enter/exit><Key operation in this mode>Whenever the key is pressed, the display chan

Seite 124

3-31LED DISPLAYLIGHT-OFF SETTINGINPUT POWERSETTINGHORSEPOWERSETTINGSSSSDEHUMIDIFICATIONCOIL ON/OFFSETTINGCOMPRESSORUNLOADINGSYSTEM SETTINGSSTo set the

Seite 125 - Vacuum Pump

3-3212. OPTIONAL CONDITION SETTING MODE<Key operation to enter/exit><Key operation in this mode>Whenever the key is pressed, the indicati

Seite 126

3-3312. OPTIONAL CONDITION SETTING MODE (continued)H002 code is displayed when the integrated time of Out-of "In-Range" reaches2 hours.Selec

Seite 127 - For air exhausting

3-3412. OPTIONAL CONDITION SETTING MODE (continued)"d2 – –" message displays the total time in hours, that the temperature was above set po

Seite 128 - =0.133Kpa)

3-35To input the container I.D. (No.):Press the key when the LCD displays "SET I.d", then display "i.d.-C" (name of shipping comp

Seite 129 - 5. Optional Devices

6CAUTIONWash the refrigeration unit with fresh water at PTI.Carefully flush the air-cooled condenser with fresh water toremove the salt that sticks to

Seite 130 - PC port receptacle

3-363.4 Alarm display and back-up function3.4.1 Alarm listAlarm AlarmAlarm content Action with alarmgroupingcodeF101HPS activated within 30 seconds af

Seite 131 - 6. TROUBLESHOOTING

3-373.4.2 Back-up operation at sensor malfunctionSensor malfunction Mode Back-up contentSS Supply air temperaturesensorChilled The same control is exe

Seite 132 - Electronic overcurrent

3-38No.Evaporator inlet sensor Evaporatoroutlet sensorCompressor suction gas sensorBack-up operationEIS EOS SGS1 Normal Normal Normal superheat contro

Seite 133

3-393.5 Battery3.5.1 SpecificationsDECOS 3c controller can use two types of batteries; Alkaline or Rechargeable (Optional). It is not possibleto excha

Seite 134

3-40B4P–VHB4P–VHFUSEB3PSVHRAÅ|H341TDB5P-VHRechargeable battery(Battery fixing plate)Voltage indicator(Battery check meter)3.5.4 Battery replacement (A

Seite 135

3-413.6 Information interchange with personal computerThe electronic controller DECOS 3c has a internal memory function to record the set point temper

Seite 136

3-42Data name Logging data1 ID data ¡Container No. ¡Loading date¡Departure port ¡Load¡Set point temperature ¡Transit place¡Set point ventilation flow

Seite 137

FIELD JOB3-433.6.2 SOFTWARE CONFIGURATIONMAIN MENU SUB MENU Explanation of functions RemarksLOGGER DATA TRIP DATAData recorded in the logger is readNo

Seite 138

OFFICE JOB3-44MAIN MENU SUB MENU Explanation of functions RemarksMAKE REPORT TRIP REPORTReports are made based on recordUSDA REPORT data read from the

Seite 139

3-453.7 Inspection procedure for the electronic controllerDECOS 3c enables the internal data of the controller CPU (RAM data) to be displayed on the m

Seite 140

7Use only exclusive tools for HFC134a. (gauge manifold, charging cylinder, etc)Do not use any tools for CFC12 or HCFC22.Service ports with exclusive q

Seite 141

3-463.8 Controller replacement and initial setting3.8.1 Controller replacement<Replacement procedure for the operation panel>(1) Remove the indi

Seite 142

3-47<Replacement procedure for the controller>(1) Remove speed bolts (2 pcs) on the controller body, then remove the connector.Be sure to keep v

Seite 143 - 6.5 Emergency operation

3-48INITIALSETTINGfor4 MODESTRIPSTARTSETTINGOPERATIONCONDITIONSETTINGOPERATIONUnit Switch : ONOperationCircuit Breaker : ON : Manual action : Select k

Seite 144 - (HEAT):RED (COOL)

Mode Operation descriptionS.PTIThe components are inspected for abnormalities. Even if any abnormal components are found, all processes are executed.S

Seite 145

No. Inspection item Inspection content PTI2ndyear 4thyear 8thyear1Inspection for physical damage1) Casing frame2) Compressor3) Condenser fan motor2 Lo

Seite 146

No. Inspection item Inspection content PTI2ndyear 4thyear 8thyear8 Dryer replacementFunction inspection and 9 replacement of liquid moisture indicator

Seite 147

OthersNo. Inspection item Inspection content PTI2ndyear 4thyear 8thyear1) Calibration2) Sensor error inspection and replacement3) Chart drive inspecti

Seite 148

3-533.9.2 Automatic PTI (Pre-Trip Inspection)● The automatic PTI function is provided so as to ensure correct inspection and to shorten inspectiontime

Seite 149 - 7. APPENDIX

3-543.9.2.1 PTI SELECTION MODEThe test mode of FULL (F.PTI), SHORT PTI (S.PTI), and MANUAL CHECK (M.CHECK) can beselected.<Mode selection procedure

Seite 150 -  G=98.0665kPa

3-55Water cooledoperationAir cooledoperationAmbient temperature conditionS. PTI✕–10˚C < Ambient temperature ≦ 43˚CWhen the ambient temperature is

Seite 151 - 7.5 Temperature sensor

8CLASS 1 SPECIFIED PRODUCT BYTHE HYDROFLUORIC REFRIGERANT RECOVERY LAWHFC IS USED FOR THIS PRODUCT AS A REFRIGERANT.(1) EMISSION OF HYDROFLUORIC SUBST

Seite 152 - 7.8 Low pressure transducer

3-563.9.2.3 Full PTI (F.PTI)F.PTI consists of S.PTI and operation tests.●Step display and contents(step P00 to P32 are as same as S.PTI)Step ContentP5

Seite 153 - 7.9 Piping diagram

3-57When Full PTI is executed, the following settings are reset to default.q Setting temperature : 0 deg ˚Cw Defrost interval : 12 Hourse Log interval

Seite 154 - ELECTRONIC   

3-583.9.2.4 Alarm list during PTI (Pre-Trip Inspection)The alarm during automatic PTI are concerned with PTI inspection items in addition to those dur

Seite 155 - 7.11 Fuse protection table

3-593.9.2.5 Manual check (M.CHECK)Since the components are operated individually differing from S.PTI and F.PTI, the steps can be respectivelyselected

Seite 156 - 7.12 Schematic wiring diagram

3-60MANUAL CHECK SELECTION MODEThe LED displays the values of following items:Compressor operating time, Evaporator fan motor high-speed running curre

Seite 157 - ●LXE10E-A14

3-61ELAPSED DAYS SINCELAST. PTISENSORCALIBRATIONTo start calibration for SS, RS, DSS and DRS, press key when LCD displays "CAL".(Refer to s

Seite 158

3.10. CHARTLESS FUNCTIONThe controller provides the temperature recorder function. This function, displays the controltemperature logging data during

Seite 159

3-63< Operation procedure >CHARTINDICATIONMODECURRENTINDICATIONMODEOperation statedisplay0/CHART0/CHARTTo shift to the chart indication mo

Seite 160

3-643.10.2 Chartless code display functionThe chartless code represents the coded inside air temperature.Select "ON" of the chartless code s

Seite 161

3-653.10.2.2 P code (Pull down time indication)The control temperature and pull-down time are indicated alternately during pull-down operation.When th

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